tag:blogger.com,1999:blog-91916192668676068312024-02-07T01:16:06.338-08:00PIPING GUIDEA Unique blog for Oil and Gas Professionals covering topics related to Piping and Process.Akkihttp://www.blogger.com/profile/05403899555236409794noreply@blogger.comBlogger342110tag:blogger.com,1999:blog-9191619266867606831.post-40155776212608676032017-01-05T00:24:00.001-08:002017-01-05T00:26:28.676-08:00Wipro Wins Infrastructure Deal from Australia-based Oil and Gas Company, Woodside<div dir="ltr" style="text-align: left;" trbidi="on">
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<span lang="EN-IN" style="font-family: "arial" , sans-serif;"><span class="il">Wipro</span> Limited</span><span lang="EN-IN" style="font-family: "arial" , sans-serif;">, a leading global information technology, consulting, and business process services company, today announced that it has been awarded a three-year IT infrastructure services and digital transformation contract by Woodside. Woodside is an Australian oil and gas company with a global presence and is recognized for its world-class capabilities as an explorer, a developer, a producer, and supplier.<u></u><u></u></span></div>
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<span lang="EN-IN" style="font-family: "arial" , sans-serif;">Leveraging its ServiceNXT platform, <span class="il">Wipro</span> will provide Managed Services for IT Infrastructure across Woodside’s global portfolio, with a focus on the larger sites of Perth and Karratha in Australia. The engagement includes delivering infrastructure services to offshore maritime facilities and potential exploration sites.<u></u><u></u></span></div>
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<span lang="EN-IN" style="font-family: "arial" , sans-serif;">Backed by deep domain experience in Oil & Gas, <span class="il">Wipro</span> will also support Woodside with the digital transformation of its upstream operations.<u></u><u></u></span><br />
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<b style="font-size: 12.8px;"><span lang="EN-IN" style="font-family: "arial" , sans-serif;">Manoj Nagpaul, Chief Sales and Operations Officer, Asia-Pacific & Japan, <span class="il">Wipro</span> Ltd. said</span></b><span lang="EN-IN" style="font-family: "arial" , sans-serif; font-size: 12.8px;">, “We are delighted to work with Woodside in Australia. We have been in Australia for almost 15 years now and are a trusted provider to leading Australian companies in their pursuit of agility, efficiency, and digitization. This win is a realization of our strategy of investing in major resource basins globally with a view to being closer to our clients and combining it with our extensive oil and gas experience, strong IT infrastructure services & Digital transformation capability and leadership position in the Australian market.”</span></div>
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<b><span lang="EN-IN" style="font-family: "arial" , sans-serif;">Anand Padmanabhan, President - Energy, Natural Resources and Utilities & Construction SBU, <span class="il">Wipro</span> Ltd.</span></b><span lang="EN-IN" style="font-family: "arial" , sans-serif;"> said, “We are excited about our deal with Woodside and are confident that our functional excellence and industry expertise along with our digital transformation capabilities will successfully support Woodside’s business objectives. We look forward to building this relationship and co-innovating with Woodside.”<u></u><u></u></span></div>
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<span lang="EN-IN" style="font-family: "arial" , sans-serif;">Having worked with customers in Australia starting 2002, <span class="il">Wipro</span>, today has a presence in all major Australian cities - Sydney, Melbourne, Newcastle, Perth, Adelaide, Brisbane and Canberra. The company works with 55+ customers across diverse industry sectors such as Banking, Insurance, Mining, Telecom, Energy, Government, Retail and Consumer Packaged Goods in Australia.<u></u><u></u></span></div>
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<strong><span lang="EN-IN" style="font-family: "arial" , sans-serif;">About <span class="il">Wipro</span> Limited</span></strong><strong><span style="font-family: "calibri" , sans-serif;"><u></u><u></u></span></strong></div>
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<span lang="EN-IN" style="font-family: "arial" , sans-serif; font-size: 12.8px;"><span class="il">Wipro</span> Limited (NYSE: WIT, BSE: 507685, NSE: <span class="il">WIPRO</span>) is a leading information technology, consulting and business process services company that delivers solutions to enable its clients to do business better. <span class="il">Wipro</span> delivers winning business outcomes through its deep industry experience and a 360-degree view of “Business through Technology.”</span></div>
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<div class="blogger-post-footer">This article is originally published at <a href="http://www.pipingguide.net/" target="_blank">Piping Guide.</a> Thanks for reading it.</div>Akkihttp://www.blogger.com/profile/05403899555236409794noreply@blogger.com0tag:blogger.com,1999:blog-9191619266867606831.post-55205080042040202172016-04-27T00:25:00.001-07:002016-04-27T00:25:25.842-07:00Gail - Indian Speed Star - An Initiative to Strengthen the Sport of Athletics<div dir="ltr" style="text-align: left;" trbidi="on">
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GAIL (India) Limited has embarked on a grassroots athletics program <b>GAIL-Indian Speedstar</b>, which is aimed at unearthing young talent across the length and breadth of India. GAIL (India) Limited and National Yuva Cooperative Society (NYCS), launched a grassroots athletics program GAIL Indian Speedstar on the 22nd of March, 2016 at the Constitution Club of India, New Delhi.</div>
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National Yuva Cooperative Society has tied up with Anglian Medal Hunt Company as its Technical Partner for The GAIL Indian Speedstar project. The persisting, epoch-making attempt before - focused grassroots program aims to create a pool of athletes with knack which will possibly bring honor for India in track events at the highest echelon of sporting events - the <b>Olympics 2020/2024.</b></div>
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<b>The reason to launch this program is to identify, select and nurture the hidden talent in athletes. The targeted age group is 11 - 17 years in 100m, 200m, and 800m track events across.</b></div>
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A panel of eminent sportspersons like <b>P.T Usha, Rachita Mistry, Anuradha Biswal & Kavita Raut have been appointed to the selection committee to support selections</b> and guide coaching camps. As members of the selection committee their role would include creating the selection criteria or the GAIL-Indian Speedstar program, and developing the training plan and module for the selected athletes at the National Level.</div>
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‘Legendary athlete P.T. Usha launched the initiative alongside the organizers Dr. Ashutosh Karnatak,</div>
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Director (Projects), GAIL (India) Ltd, Rajesh Pande – President, National Yuva Cooperative Society Ltd (NYCS) and Maneesh Bahuguna- CEO, Anglian Medal Hunt Company.</div>
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District trials were conducted under the watchful eyes of coaches and selectors, appointed by the selection committee. The selection of the athletes was based on talent identification and selection criteria set by the selection committee.</div>
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Initiatory, in its first year, earlier this year with initial trials conducted in 55 districts across 10 ten states in which more than 25,000 children participated out of which 850 children made it to the State level.</div>
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Shri Dharmendra Pradhan, Hon. Minister of State (I/C) Petroleum and Natural Gas, Dutee Chand, AnuradhaBiswal and Purnima Hembram; selected ambitious young athletes from Bhubaneswar, Odisha. 14 children have qualified for the National level trials while Shri Dharmendra Pradhan Ji, praised and motivated the selected candidates for National level trials.</div>
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Camp and Selection. The first State level camp and a trial were organized on 27-28th of February in SawaiMaan Singh Stadium, Jaipur where 60 boys and girls participated out of which 4 have qualified for the next level. The state trials were held in Odisha (14 Selection), Delhi (28 Selection), Kerala (28 Selection) &Jharkhand (4 Selection) followed by Maharashtra and Gujarat in the last week of April. </div>
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The shortlisted children from the State trials will then participate in the National camp and selection which is scheduled to be held in May 2016 at Jawaharlal Nehru Stadium, New Delhi. Shortlisted athletes from state trials will attend an intensive national level camp. At the conclusion of the coaching camp, final trials will be held. Winners will be selected based on the qualification criteria and their potential. The winners will be given extensive training throughout the year. The top 9 athletes will then be provided with a world class coaching for over a period of 5 years with an ultimate objective of one of these athletes to represent India at the Olympics.<br />
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For more information on Gail-Indian Speedstar please visit <a href="http://www.gailindianspeedstar.org/" rel="nofollow">http://www.gailindianspeedstar.org</a></div>
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<div class="blogger-post-footer">This article is originally published at <a href="http://www.pipingguide.net/" target="_blank">Piping Guide.</a> Thanks for reading it.</div>Akkihttp://www.blogger.com/profile/05403899555236409794noreply@blogger.com0tag:blogger.com,1999:blog-9191619266867606831.post-11515172733265245302016-04-05T08:06:00.001-07:002016-04-05T08:22:22.191-07:00Download Piping and Mechanical Handbook<div dir="ltr" style="text-align: left;" trbidi="on">
The following generic procedures related to the control of Piping and Mechanical work activities<br />
are typical of the types of Generic Construction Project Procedures that are available:<br />
<ul style="text-align: left;">
<li>Underground Piping Installation</li>
<li>Above Ground Piping Installation</li>
<li>Field Fabrication of Pipe Spools</li>
<li>Pressure Testing of Piping</li>
<li>Insulation Installation</li>
<li>Rotating Equipment</li>
<li>Column, Vessel, Tank, and Exchanger Installation</li>
<li>Boilers and Fired Heaters</li>
</ul>
Additional generic procedures related to Piping and Mechanical work operations are available on<br />
the On-Line Reference Library.<br />
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<b>ROLE OF THE FIELD ENGINEER IN SAFETY</b><br />
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The Piping or Mechanical Field Engineer is a direct contributor to the safety of the work operations at the construction site. Since all safe work operations must begin with preplanning, the Field Engineer makes a direct contribution to safety by reviewing the planned work with safety in mind. The Field Engineer is typically responsible to develop a detailed work package for work planned by the Superintendent, verify the required materials are available and obtain the required permits to perform the work. The following specific types of questions might be asked by the Field Engineer to ensure the work can be done safely:<br />
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<li>How will the materials get to the work location? Can preassembly be done to avoid performing work in tight or cramped quarters?</li>
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<li>Does the work require the use of hazardous materials? Are MSDS sheets available at the site for all materials that are required to be used?</li>
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<li>Have all the required permits (e.g. confined space entry permits) been obtained to allow the work to be performed? Are there any special requirements that supervision or the craft need to be aware of prior to starting the work?</li>
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<li>Have all special equipment tagging requirements been satisfied?</li>
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<li>Are all the required materials available on the site? Have the materials been inspected for damage or flaws that might cause injury during installation?</li>
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<li>Has a thorough review for potential underground obstructions such as existing utilities, energized electrical cables and process lines been performed prior to authorizing the work to proceed?</li>
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<li>Is the proposed work site free of potential fire hazards? Is the housekeeping adequate?</li>
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<li>Are trenches or excavations adequately sloped or shored? Is a special shoring design required due to the depth or location of the excavation or trench?</li>
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<li>Have required rigging plans been prepared and approved? Have the requirements of the approved rigging plan been reviewed with the craft who will perform the work?</li>
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<li>Is the scaffolding required to perform the work properly erected? Is a special scaffold design required to access the work location?</li>
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Piping and Mechanical Handbook Contents</h3>
<table border="1" cellpadding="1" cellspacing="1" style="color: black; width: 500px;"><tbody>
<tr><td>SECTION 1</td><td>CORPORATE PIPING/MECHANICAL PROCEDURES</td></tr>
<tr><td>SECTION 2</td><td>SAFETY</td></tr>
<tr><td>SECTION 3</td><td>DUTIES AND RESPONSIBILITIES</td></tr>
<tr><td>SECTION 4</td><td>PIPING/MECHANICAL DESIGN DRAWINGS</td></tr>
<tr><td>SECTION 5</td><td>PIPE SIZES AND MATERIALS</td></tr>
<tr><td>SECTION 6</td><td>PIPE JOINTS AND BENDING</td></tr>
<tr><td>SECTION 7</td><td>VALVES</td></tr>
<tr><td>SECTION 8</td><td>STRAINERS AND TRAPS</td></tr>
<tr><td>SECTION 9</td><td>FIELD PIPING GUIDELINES</td></tr>
<tr><td>SECTION 10</td><td>UNDERGROUND AND EMBEDDED PIPING SYSTEMS</td></tr>
<tr><td>SECTION 11</td><td>INSULATION AND HEAT TRACING</td></tr>
<tr><td>SECTION 12</td><td>HANGERS AND SUPPORTS</td></tr>
<tr><td>SECTION 13</td><td>CLEANING AND FLUSHING METHODS</td></tr>
<tr><td>SECTION 14</td><td>LEAK TESTING</td></tr>
<tr><td>SECTION 15</td><td>MECHANICAL EQUIPMENT</td></tr>
<tr><td>SECTION 16</td><td>PUMPS</td></tr>
<tr><td>SECTION 17</td><td>AIR COMPRESSOR SYSTEMS</td></tr>
<tr><td>SECTION 18</td><td>HEAT EXCHANGERS</td></tr>
<tr><td>SECTION 19</td><td>HVAC SYSTEMS</td></tr>
<tr><td>SECTION 20</td><td>CHILLER SYSTEMS</td></tr>
<tr><td>SECTION 21</td><td>FANS AND BLOWERS</td></tr>
<tr><td>SECTION 22</td><td>CONVEYOR SYSTEMS</td></tr>
<tr><td>SECTION 23</td><td>CRUSHERS AND PULVERIZERS</td></tr>
<tr><td>SECTION 24</td><td>BEARINGS AND LUBRICATION</td></tr>
<tr><td>SECTION 25</td><td>GLOSSARY</td></tr>
<tr><td>SECTION 26</td><td>REFERENCES</td></tr>
</tbody></table>
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Download Piping and Mechanical Handbook</h3>
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<div class="blogger-post-footer">This article is originally published at <a href="http://www.pipingguide.net/" target="_blank">Piping Guide.</a> Thanks for reading it.</div>Akkihttp://www.blogger.com/profile/05403899555236409794noreply@blogger.com0tag:blogger.com,1999:blog-9191619266867606831.post-16969461088669922032016-03-29T09:40:00.000-07:002016-04-01T07:12:26.168-07:00Why is Recession Back? Have You Lost Your Job in Oil & Gas Industry?<div dir="ltr" style="text-align: left;" trbidi="on">
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Last year, our Oil & Gas was in a great boom phase, and there were lots of projects coming with vacancies filling up. We (in board meetings) every few months were being told and assured that work is coming and lots of it. Indeed, we had a pile of backlog always in work, and 2016 looked so promising to us. But then all of a sudden, at the pace we had work coming got slow. Rumours started that company has taken out some contractual and much more. Although none of them was real, until 2016 started. Suddenly company started running out of work or had existing tasks to complete quickly before that goes out of hand too. Does that call for Recession? At least for me, Yes!<br />
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Why is Recession Back?</h3>
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A slump is petroleum industry is not a new thing we may hear. We have seen these before, like in 2009-2010 and now after five years, its back. The only difference between the previous and the current one is, this slump is affecting jobs worldwide. While the production rate has not slowed down, the requirement of Oil is going flat or dropping. Of course, time will come when the markets stabilize, and prices of Oil may rise again. But this time, I think it'll be slow, and there are many Geopolitical issues which first needs to be resolved.</div>
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<table cellpadding="0" cellspacing="0" class="tr-caption-container" style="margin-left: auto; margin-right: auto; text-align: center;"><tbody>
<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjzmkdyZzajCVpr4WzFe4hfLBHsI7IlHPByqAV3vxE2_fuXj9SGdYhRUAmspD-YXUY4WvBAyGR7RF6KJonbdlkzAZc_6ITHi_iNofQm19Zz7DUy2K5e5Bahcq1p8e_cUJGrLFGM2gcGujyP/s1600/150902111922-oil-job-cuts-780x439.jpg" style="margin-left: auto; margin-right: auto;"><img border="0" height="360" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjzmkdyZzajCVpr4WzFe4hfLBHsI7IlHPByqAV3vxE2_fuXj9SGdYhRUAmspD-YXUY4WvBAyGR7RF6KJonbdlkzAZc_6ITHi_iNofQm19Zz7DUy2K5e5Bahcq1p8e_cUJGrLFGM2gcGujyP/s640/150902111922-oil-job-cuts-780x439.jpg" width="640" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Image Source: CNN</td></tr>
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A recession will keep coming if the Oil product companies may not lower down the production. They're simply producing more Oil & selling it on lower profit margins and cutting down the jobs. Till now, I have heard job-cutting at global giants like Royal Dutch Shell, Chevron and Haliburton, where thousands of people are in the process or have lost the job.</div>
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If you have heard people returning from middle-east countries, the biggest reason of that is "The closer you're to the wellhead, the quicker you are to lose your job." Of course, that makes sense, as those are highly paid jobs, and a company makes a quick cut by letting them loose. I have no idea about how many people have lost their job in India, but in Texas, USA, exploration and production companies have shed at least 60,000 jobs. These many people represent 1/5th of total manpower in Texas. And this will get worse, companies will cut on expenses more dramatically, and this time even employees on Payrolls too have to go.</div>
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In recent updates, Oil production king, Saudi Arabia has refused to slash output to bolster prices, and producers at the USA has already had a steady flow of oil wells, which is playing off investments they had done in past, which has sky-rocketed American energy production. So, the scenario is, the USA is not longed to rely upon and import Oil from outside, which has resulted in Oil Price drops.</div>
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Because of such scenarios, many companies are running in negative cash flow, and that's not a sustainable dynamic. It's a game of chicken, with energy analysts closely watching to see where production cuts take place in an effort to boost prices.</div>
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The only good news I get to hear is, midstream sector - pipeline and energy transport companies are not in the same kind of loss as producers for obvious reasons. Hence, they are accounted for only 0.4% of the job cuts in 2015-16. Even refiners at downstream segment have enjoyed a stable period at this time.</div>
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Have You Lost Your Job Recently Because of Recession?</h3>
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I am right now, not serving my services to this Industry, but shifted months back after sensing the recession coming. I don't know, but I don't see this industry having a long sustainable period in India. Not even sure, for how many years, design companies would sustain.</div>
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Recently I heard SKEC moving out from India, or some departments are not operational. I don't have exact information about that. Also, Fluor Daniel didn't renew a good percentage of Contractual and even rumours are there that people on Payroll are also not safe, and few have been laid off. Technip India hasn't many projects since a long period of time, and the situation is still the same.</div>
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As I said, I am not inside any company; hence, I am not much updated about the scenario of companies around. If you're reading this article, I hope you can update me what kind of situation you're into.</div>
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Do let me know how are things in your company in comments, Good or Bad, doesn't matter. Let the world know what situation we Indians are into right now!!</div>
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<div class="blogger-post-footer">This article is originally published at <a href="http://www.pipingguide.net/" target="_blank">Piping Guide.</a> Thanks for reading it.</div>Akkihttp://www.blogger.com/profile/05403899555236409794noreply@blogger.com0tag:blogger.com,1999:blog-9191619266867606831.post-46428331582175254652016-01-09T07:10:00.002-08:002016-01-09T07:10:14.360-08:00[PDF] Design Guidelines for Safety in Piping Networks<div dir="ltr" style="text-align: left;" trbidi="on">
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When compared to other equipment in a <a href="http://www.pipingguide.net/2013/07/asme-b314-liquid-transportation-systems.html" target="_blank">hydrocarbon processing plant</a>, the piping network is designed to the most stringent standards. <a href="http://www.pipingguide.net/2015/11/mechanical-design-of-process-systems.html" target="_blank">Mechanical Engineering</a> codes require a 400% safety factor in the design of these systems. The <a href="http://www.pipingguide.net/2015/12/overview-of-process-plant-piping-system.html" target="_blank">piping system</a> is normally considered the safest part of the plant. However, even with this level of safety, reviews of catastrophic accidents show that piping system failures represent that largest percentage of equipment failures.</div>
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Since these systems are responsible for many catastrophic accidents, operations, design, and maintenance personnel should understand the <a href="http://www.pipingguide.net/2013/11/actuators-selection-and-application.html" target="_blank">potential safety concerns</a>. The best tool that we have to prevent future accidents is to review past incidents and incorporate lessons learned into future design and operation of piping systems.</div>
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This paper will discuss various case studies that will help to illustrate the consequences of inappropriate design, operation, and maintenance of piping systems. The case studies include:<br />
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1) Check <a href="http://www.pipingguide.net/2010/10/stress-analysis-of-piping.html" target="_blank">valve failures</a>; </div>
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2) Small bore piping in compressor discharge piping, </div>
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3) Low temperature embitterment, and </div>
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4) Hot tapping safety issues and hot tap shavings concerns.</div>
<h4 style="text-align: justify;">
Check Valve Failures</h4>
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Check valves are important safety devices in piping. <a href="http://www.pipingguide.net/2013/10/check-valves-types-construction.html" target="_blank">Check valves</a> have been utilized in the process industry for many years to keep material from flowing the wrong way and causing operational or safety concerns. One common mistake is installing the check valve backwards and blocking the process flow. There is normally an arrow on the check valve designating the proper flow direction, indicating the proper installation position. There have been cases where the manufacturer showed the arrow incorrectly, which greatly hindered troubleshooting.</div>
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Continue reading in the embedded PDF....</div>
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<h3>
Design Guidelines for Safety in Piping Networks</h3>
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<span style="background-color: white; color: #333333; font-family: Georgia, 'Times New Roman', Times, serif; font-size: 15px; line-height: 19.5px; text-align: justify;">Please note, we do not host any material and these are being shared from links found online. If anyone has objection with this, kindly email at ankit@pipingguide.net. Proper action shall be taken within 48 hours.</span><span style="background-color: white; color: #333333; font-family: Georgia, 'Times New Roman', Times, serif; font-size: 15px; line-height: 19.5px;"> </span></blockquote>
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<div class="blogger-post-footer">This article is originally published at <a href="http://www.pipingguide.net/" target="_blank">Piping Guide.</a> Thanks for reading it.</div>Akkihttp://www.blogger.com/profile/05403899555236409794noreply@blogger.com0tag:blogger.com,1999:blog-9191619266867606831.post-68389464038552303642015-12-11T04:39:00.001-08:002015-12-11T04:39:16.862-08:00[PPT] Download Design & Construction of Piping Systems<div dir="ltr" style="text-align: left;" trbidi="on">
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<b>To know piping design basics by going through the following points:</b></div>
<ul style="text-align: left;">
<li style="text-align: justify;">Design of pressure components.</li>
<li style="text-align: justify;">Pipe Span calculations.</li>
<li style="text-align: justify;">Design of pipe supports & hangers.</li>
<li style="text-align: justify;">Stiffness & flexibility.</li>
<li style="text-align: justify;">Expansion & stresses.</li>
<li style="text-align: justify;">Line expansion & flexibility.</li>
<li style="text-align: justify;">Supports & anchorage of piping.</li>
</ul>
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<h3 style="text-align: justify;">
Design of pressure piping</h3>
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Many decisions need be made in the design phase to achieve this successful operation, including:</div>
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<span class="Apple-tab-span" style="white-space: pre;"> </span>- Required process fluid quantity.</div>
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<span class="Apple-tab-span" style="white-space: pre;"> </span>- Optimum pressure-temperature.</div>
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<span class="Apple-tab-span" style="white-space: pre;"> </span>- Piping material selection.</div>
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<span class="Apple-tab-span" style="white-space: pre;"> </span>- Insulation selection (tracing).</div>
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<span class="Apple-tab-span" style="white-space: pre;"> </span>- Stress & nozzle load determination.</div>
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<span class="Apple-tab-span" style="white-space: pre;"> </span>- Pipe support standard.</div>
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The codes provide minimal assistance with any of these decisions as the codes are not design manuals.</div>
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<h3 style="text-align: justify;">
</h3>
<h3 style="text-align: justify;">
Design of pressure components</h3>
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<ul>
<li>Pipe Structure “static” design, not Layout design.</li>
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<ul>
<li>Limitations: Code, Pressure, Temperature, How long is the plant lifetime, What is the plant reliability, etc..</li>
</ul>
<ul>
<li>Piping designed according to B31.3 has less lifetime than B31.1 due to lower F.S.</li>
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<li>Reliability of piping under B31.1 should be higher than B31.3</li>
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<li>Given that the code is a product of pressure technology, one of the concerns is the pressure-temperature ratings of the components.</li>
</ul>
<ul>
<li>Each system be it vessel or piping has some base pressure-temperature rating. This is essentially the pressure temperature rating of the weakest member of the system. This can be translated that no minor component (valve, flange, etc) shall be the weakest link.</li>
</ul>
<ul>
<li>The key components of the design conditions are the design pressure and the design temperature.</li>
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<li>Design pressure is defined as the most severe sustained pressure which results in the greatest component thickness and the highest component pressure rating.</li>
</ul>
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<li>Design temperature is defined as the sustained pipe metal temperature representing the most severe conditions of coincident pressure and temperature.</li>
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<li>Thus we can try to simplify our stresses into two main categories;</li>
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<li>Pressure stress is the circumferential stress (primary stress) or hoop stress, which is known to be not self limiting.</li>
</ul>
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<li>Temperature stress is the shear or bending stress (Secondary stress), known to be self limiting.</li>
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<li>In addition VIBRATION, has to be addressed as low cycle high stress named as “thermal expansion cycles”, represented by f=1 for 7000 cycles, otherwise detailed design has to be performed to prove that the pipe will withstand high cycle, low stress loads.</li>
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<h3 style="text-align: justify;">
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<h3 style="text-align: justify;">
Design of pressure components Wall Thickness Calculation</h3>
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The code assists the designer in determining adequate pipe wall thickness for a given material and design conditions as follows:</div>
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- Calculate the pressure design thickness “t”</div>
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- Add the mechanical corrosion and erosion allowances “c” to obtain the thickness tm=t+c</div>
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- Add mill tolerance (MT) to tm, then select the next commercially available wall thickness.</div>
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- Provided t<d apply.="" div="" equations="" high="" if="" not="" piping="" pressure=""></d></div>
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[PPT] Design & Construction of Piping Systems</h3>
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<li><b><span style="font-size: 13.5pt; line-height: 107%;"><a href="http://www.pipingguide.net/2014/08/excel-file-guide-of-refinery-process.html" target="_blank">[Excel File] A Guide of Refinery Process</a></span></b></li>
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<div class="blogger-post-footer">This article is originally published at <a href="http://www.pipingguide.net/" target="_blank">Piping Guide.</a> Thanks for reading it.</div>Akkihttp://www.blogger.com/profile/05403899555236409794noreply@blogger.com0tag:blogger.com,1999:blog-9191619266867606831.post-24089512888289037302015-12-11T04:23:00.000-08:002015-12-11T04:23:30.833-08:00Overview of Process Plant Piping System Design by Carmagen Engineering<div dir="ltr" style="text-align: left;" trbidi="on">
<div style="text-align: justify;">
<h4>
<b>Introduction</b></h4>
</div>
<div style="text-align: justify;">
This course provides an overview of process plant piping system design. It discusses requirements contained in ASME B31.3, Process Piping, plus additional requirements and guidelines based on common industry practice. The information contained in this course is readily applicable to on-the-job applications, and prepares participants to take more extensive courses if appropriate.</div>
<div style="text-align: justify;">
<h4>
What is a piping system</h4>
</div>
<div style="text-align: justify;">
A piping system conveys fluid from one location to another. Within a process plant, the locations are typically one or more equipment items (e.g., pumps, pressure vessels, heat exchangers, process heaters, etc.), or individual process plants that are within the boundary of a process facility.</div>
<div style="text-align: justify;">
<br /></div>
<div style="text-align: justify;">
<b>A piping system consists of:</b></div>
<br />
<ul style="text-align: left;">
<li style="text-align: justify;">Pipe sections</li>
<li style="text-align: justify;">Fittings (e.g., elbows, reducers, branch connections, etc.)</li>
<li style="text-align: justify;">Flanges, gaskets, and bolting</li>
<li style="text-align: justify;">Valves</li>
<li style="text-align: justify;">Pipe supports and restraints</li>
</ul>
<br />
<div style="text-align: justify;">
Each individual component plus the overall system must be designed for the specified design conditions.</div>
<div style="text-align: justify;">
<h4>
Scope of ASME B31.3</h4>
</div>
<div style="text-align: justify;">
ASME B31.3 specifies the design, materials, fabrication, erection, inspection, and testing requirements for process plant piping systems. Process plants include petroleum refineries; chemical, pharmaceutical, textile, paper, semiconductor, and cryogenic plants; and related process plants and terminals.</div>
<div style="text-align: justify;">
<br /></div>
<div style="text-align: justify;">
ASME B31.3 applies to piping and piping components that are used for all fluid services, not just hydrocarbon services. These include the following:</div>
<div style="text-align: justify;">
</div>
<ul>
<li>Raw, intermediate, and finished chemicals.</li>
<li>Petroleum products.</li>
<li>Gas, steam, air, and water.</li>
<li>Fluidized solids.</li>
<li>Refrigerants.</li>
<li>Cryogenic fluids.</li>
</ul>
<span style="text-align: justify;">The scope also includes piping that interconnects pieces or stages within a packaged-equipment assembly.</span><br />
<div style="text-align: justify;">
<br /></div>
<div style="text-align: justify;">
<b>The following are excluded from the scope of ASME B31.3:</b></div>
<div style="text-align: justify;">
</div>
<ul>
<li>Piping systems for internal gauge pressures at or above zero but less than 15 psi, provided that the fluid is nonflammable, nontoxic, and not damaging to human tissue, and its design temperature is from -20°F through 366°F.</li>
</ul>
<ul>
<li>Power boilers that are designed in accordance with the ASME Boiler and Pressure Vessel Code Section I and external boiler piping that must conform to ASME B31.1.</li>
</ul>
<ul>
<li>Tubes, tube headers, crossovers, and manifolds that are located inside a fired heater enclosure.</li>
</ul>
<ul>
<li>Pressure vessels, heat exchangers, pumps, compressors, and other fluid-handling or processing equipment. This includes both internal piping and connections for external piping.</li>
</ul>
<div>
<h3 style="text-align: left;">
Overview of Process Plant Piping System Design by Carmagen Engineering</h3>
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<div class="blogger-post-footer">This article is originally published at <a href="http://www.pipingguide.net/" target="_blank">Piping Guide.</a> Thanks for reading it.</div>Akkihttp://www.blogger.com/profile/05403899555236409794noreply@blogger.com0tag:blogger.com,1999:blog-9191619266867606831.post-87908990668711418562015-12-10T07:12:00.001-08:002015-12-10T07:13:06.772-08:00Piping Design Data Book by Hyundai<div dir="ltr" style="text-align: left;" trbidi="on">
<div style="background-color: white; color: #333333; font-family: Georgia, 'Times New Roman', Times, serif; font-size: 15px; line-height: 22.5px;">
<b>Here's the content of the book:</b></div>
<div style="background-color: white; text-align: justify;">
<ul style="background-color: white;">
<li style="color: #333333; font-family: Georgia, 'Times New Roman', Times, serif; font-size: 15px; line-height: 22.5px;">Reference codes for piping design</li>
<li style="color: #333333; font-family: Georgia, 'Times New Roman', Times, serif; font-size: 15px; line-height: 22.5px;">Pressure Temperature Ratings</li>
<li style="color: #333333; font-family: Georgia, 'Times New Roman', Times, serif; font-size: 15px; line-height: 22.5px;">Hydrostatic Test Pressure for all material group</li>
<li style="color: #333333; font-family: Georgia, 'Times New Roman', Times, serif; font-size: 15px; line-height: 22.5px;">Non-destructive examination of Fabricated Pipe Welds</li>
<li style="color: #333333; font-family: Georgia, 'Times New Roman', Times, serif; font-size: 15px; line-height: 22.5px;">End Preparation for Welding</li>
<li style="color: #333333; font-family: Georgia, 'Times New Roman', Times, serif; font-size: 15px; line-height: 22.5px;">Installed Cost of Corrosion Resistant Piping</li>
<li style="color: #333333; font-family: Georgia, 'Times New Roman', Times, serif; font-size: 15px; line-height: 22.5px;">Relative Carrying Capacity of Pipe for Water</li>
<li style="color: #333333; font-family: Georgia, 'Times New Roman', Times, serif; font-size: 15px; line-height: 22.5px;">Relative Carrying Capacity of Pipe for Air, Steam and Gas</li>
<li style="color: #333333; font-family: Georgia, 'Times New Roman', Times, serif; font-size: 15px; line-height: 22.5px;">COADE STRESS ANALYSIS SEMINAR NOTES by COADE: Must have tutorial guide for every piping stress engineer using CAESAR II. Explains in details all the basics of Caesar II application.</li>
<li style="color: #333333; font-family: Georgia, 'Times New Roman', Times, serif; font-size: 15px; line-height: 22.5px;">PIPING HANDBOOK by M L Nayyar: One good book for both stress and layout engineers with huge important database on piping engineering. Refer this book for any data you require during your day to day piping works.</li>
<li><span style="color: #333333; font-family: "georgia" , "times new roman" , "times" , serif; font-size: 15px; line-height: 22.5px;">PIPE DRAFTING AND DESIGN by Rhea and Parisher: The best book for a beginner. Covers the basics in simple language. Very easy to understand.</span></li>
<li><span style="color: #333333; font-family: "georgia" , "times new roman" , "times" , serif; font-size: 15px; line-height: 22.5px;">PROCESS PLANT LAYOUT AND PIPING DESIGN by Hunt and Bausbacher: The best book for a piping layout engineer. Covers the basics of piping layout. Most of the preliminary layout ideas connected to any equipment evolves from this book. So read this book attentively for effective layout knowledge.</span></li>
</ul>
<h3 style="text-align: left;">
Piping Design Data Book by Hyundai</h3>
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<div class="blogger-post-footer">This article is originally published at <a href="http://www.pipingguide.net/" target="_blank">Piping Guide.</a> Thanks for reading it.</div>Akkihttp://www.blogger.com/profile/05403899555236409794noreply@blogger.com0tag:blogger.com,1999:blog-9191619266867606831.post-75839331641173923742015-12-10T06:58:00.001-08:002015-12-10T06:58:23.977-08:00Engineering Specification of Piping Design By Toyo Engineering<div dir="ltr" style="text-align: left;" trbidi="on">
<h4 style="text-align: justify;">
<b>Intent</b></h4>
<div style="text-align: justify;">
This specification covers general requirements concerning process and utility piping systems which may be included in the plant constructed by Toyo Engineering India Ltd (hereinafter referred to as PMC).</div>
<h4 style="text-align: justify;">
<b>Scope</b></h4>
<div style="text-align: justify;">
The extent of piping systems to which this specification is to be applied, shall be as indicated on the applicable piping and instrument flow diagrams (hereinafter referred to as P&I), and utility flow diagrams (hereinafter referred to as UFD). However, piping systems which are furnished as a regular part of proprietary or standardized equipment (or package unit) may be in accordance with the equipment manufacturer's standards.</div>
<div style="text-align: justify;">
<br /></div>
<div style="text-align: justify;">
Instrument piping/tubing systems from the first fitting or block valve on the piping systems shall not be covered by this specification.</div>
<div style="text-align: justify;">
<br /></div>
<div style="text-align: justify;">
The requirements for inspections and tests of piping materials, and other requirements for piping construction are not specified in this specification.</div>
<h4 style="text-align: justify;">
Specific Job Requirements</h4>
<div style="text-align: justify;">
Specific Job Requirements which are attached to this specification cover modifications to this specification and Customer's special or local requirements as well as specific job data pertinent to this specification. Where Specific Job Requirements are in contradiction to this specification, Specific Job Requirements shall govern.</div>
<h4 style="text-align: justify;">
Codes and Standards</h4>
<div style="text-align: justify;">
Piping systems and piping materials shall be designed and manufactured in accordance with the applicable codes and standards.</div>
<h4 style="text-align: justify;">
Units</h4>
<div style="text-align: justify;">
Unless otherwise specified, metric, degree Celsius and kilogram units shall be applied, but nominal sizes of piping shall be in accordance with inch system (NPS). The units and numerical values given in [ ] in this specification are based on the International System of Units (SI) and are appended for reference.</div>
<h4 style="text-align: justify;">
Related Engineering Specifications</h4>
<div style="text-align: justify;">
H-100 "Plant Layout"</div>
<div style="text-align: justify;">
H-103 "Piping Materials"</div>
<div style="text-align: justify;">
H-107 "Steam Tracing Piping"</div>
<div style="text-align: justify;">
L-101 "Thermal Insulation Design"</div>
<h4 style="text-align: justify;">
Piping Design Basis</h4>
<div style="text-align: justify;">
Design of piping systems and materials shall be in accordance with this specification and ASME Code for "CHEMICAL PLANT AND PETROLEUM REFINERY PIPING" B31.3 & “POWER PIPING”B 31.1, unless otherwise specified in the applicable codes and standards.</div>
<h4 style="text-align: justify;">
Design Pressure and Temperature</h4>
<div style="text-align: justify;">
(1) The design pressures and temperatures shall be determined, considering start-up, shutdown conditions and other requirements for safety as well as normal operating conditions.</div>
<div style="text-align: justify;">
<br /></div>
<div style="text-align: justify;">
(2) Design conditions for piping systems shall be summarized in "Line Schedule".</div>
<h4 style="text-align: justify;">
Piping Materials</h4>
<div style="text-align: justify;">
(1) All piping materials shall conform to the requirements of ASTM.</div>
<div style="text-align: justify;">
<br /></div>
<div style="text-align: justify;">
(2) Materials to other national standards such as BS, DIN, JIS etc, or special materials not covered in codes and standards may be applied with approval by PMC.</div>
<div style="text-align: justify;">
<br /></div>
<div style="text-align: justify;">
(3) Detail specifications of piping materials shall be in accordance with Engineering Specification H-103 "Piping Materials".</div>
<div style="text-align: justify;">
<br /></div>
<div style="text-align: justify;">
(4) Piping material shall be properly marked for easy identification, Procedure for the same to established by LSTK contractor for marking of piping material and the shall be approved by TEIL/Owner.</div>
<div style="text-align: justify;">
<br /></div>
<h3 style="text-align: left;">
Engineering Specification of Piping Design By Toyo Engineering</h3>
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<div class="blogger-post-footer">This article is originally published at <a href="http://www.pipingguide.net/" target="_blank">Piping Guide.</a> Thanks for reading it.</div>Akkihttp://www.blogger.com/profile/05403899555236409794noreply@blogger.com0tag:blogger.com,1999:blog-9191619266867606831.post-79113779523829813612015-12-09T08:23:00.000-08:002015-12-09T08:23:04.563-08:00Samsung Piping Design Manual of Pump Piping<div dir="ltr" style="text-align: left;" trbidi="on">
<div dir="ltr" style="text-align: left;" trbidi="on">
<div style="text-align: justify;">
<b>Purpose and Application Scope</b></div>
<div style="text-align: justify;">
<br /></div>
<div style="text-align: justify;">
The purpose of this manual is to increase efficiency and establish standards for design by providing the basic concept necessary for piping design and the criteria for detailed design relevant to pump on the plant which is designed and/or constructed by Samsung Engineering Co., Ltd. The scope included in this manual is for the normal pumps under room temperature, and it shall not be used for special pumps.</div>
<div style="text-align: justify;">
<br /></div>
<div style="text-align: justify;">
<b>Relevant Manuals and Standards</b></div>
<div style="text-align: justify;">
<br /></div>
<div style="text-align: justify;">
1.2.1 Relevant to pump layout decision criteria</div>
<div style="text-align: justify;">
<br /></div>
<div style="text-align: justify;">
(1) SEM-2002 "Plant Layout Standard (for Chemical Plant)"</div>
<div style="text-align: justify;">
<br /></div>
<div style="text-align: justify;">
1.2.2 Relevant to pump surroundings piping</div>
<div style="text-align: justify;">
<br /></div>
<div style="text-align: justify;">
(1) SEM-3039 "Piping Design Criteria"</div>
<div style="text-align: justify;">
(2) SEM-3016 "Piping Flexibility Analysis"</div>
<div style="text-align: justify;">
(3) API 610 "Centrifugal Pumps for General Refinery Service"</div>
<div style="text-align: justify;">
(4) API 686 "Recommended Practice for Machinery Installation and Installation Design"</div>
<div style="text-align: justify;">
<br /></div>
<div style="text-align: justify;">
1.2.3 Relevant to pump surroundings support</div>
<div style="text-align: justify;">
<br /></div>
<div style="text-align: justify;">
(1) SEM-3040 "Pipe Hanging No.1 (Piping Hanging Manual)"</div>
<div style="text-align: justify;">
(2) SEM-3043 "Pipe Support Design Data"</div>
<div style="text-align: justify;">
<br /></div>
<div style="text-align: justify;">
1.3 Basic Concept</div>
<div style="text-align: justify;">
<br /></div>
<div style="text-align: justify;">
1.3.1 Definition of pump</div>
<div style="text-align: justify;">
<br /></div>
<div style="text-align: justify;">
Pump is a device which give pressure to fluid passing through it and discharges the</div>
<div style="text-align: justify;">
fluid to the outside.</div>
<div style="text-align: justify;">
<br /></div>
<h3 style="text-align: justify;">
Samsung Piping Design Manual of Pump Piping</h3>
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<div class="blogger-post-footer">This article is originally published at <a href="http://www.pipingguide.net/" target="_blank">Piping Guide.</a> Thanks for reading it.</div>Akkihttp://www.blogger.com/profile/05403899555236409794noreply@blogger.com0